3M™ Mini Stack Connector
Miniature IDC Connector for Sensor Wire Connection
3M™ Mini Stack Connector
Easy termination, Easy handling
Enables board space savings & optimized networking
• As manufacturing equipment becomes increasingly automated, more electronic
components, such as sensors, need to be integrated onto the control boards. This
is driving a need for higher density connector options.
• The 3M™ Mini Stack Connector provides a reliable connection with a simple
termination process while reducing the required board footprint.
1 Space-saving: Saves 30% more board space in
comparison with 3M™ Mini-Clamp Connectors
2 Time-saving: Reduces wiring time by approx. 60% compared to
crimping connectors
* Compared to similar sized crimped connector with 3 pins (based on 3M evaluation)
Work Steps
Work Time
Crimp Connector 3pins
3M™ Mini Stack Connector 3pins
• Strip wire
x3
• Set terminal in tool
x3
• Set connector into tool
x1
• Set wire and crimp terminal
x3
x1
• Insert terminated wire into
housing
x3
• Set wires into tool and crimp
terminals simultaneously
• Insert terminated wires into
housing simultaneously
(Sec.)
80
70
Total 12 steps
70sec.
60
50
40
25sec.
30
x1
Total 3 steps
20
10
0
Crimp Connector
3M™ Mini Stack
Connectors
3 Compact with simple termination
Contact & housing are integrated,
making handling easy
• No need to strip wires
• Connect wires simultaneously
Insert terminals into housing
Reliability with
double-IDC termination
4 Compact with easy mating/unmating
Stack 4 connectors into a single
block
Easily mated even in hard-to-reach or see spaces
Block style simplifies mating
Ability to easily unplug
3M™ Mini Stack Connector
Wiremount Socket
3S50x-Sx30-x00 PN
• Provides excellent wire connections in a compact form
• No pre-treatment of wire needed with IDC technology
• Terminates 3 or 4 wires in single action
• Integrated terminals and housing make handling easy
• Wide range of wire compatibility (AWG#22-30) with highly reliable
double IDC termination
• Handling stacked connectors as a block offers easy mating and
unmating
Material & Plating
Item
Material
Remarks
Housing
PBT resin
UL94V-0
Contact
Copper alloy
Wiping area: Gold plating over nickel plating
IDC: Nickel plating
Wire Accommodation
See product table
Ratings
Item
Rating
Voltage
AC/DC 32V Max.
Current
2.0A MAX. (AWG22-26)
1.5A MAX. (AWG27-28)
1.0A MAX. (AWG29-30)
Temperature
-20 to 85 degree C
Product Table
Wire Accommodation
Positions
AWG No.
3
4
Nominal conductor
cross-sectional area
mm2 (mil2)
24-22
0.2 - 0.3 (310 – 465)
30-25
0.05 - 0.19 (78 – 295)
24-22
0.2 - 0.3 (310 – 465 )
30-25
0.05 - 0.19 (78 -295)
Product Outline
Insulation Crimp
Double-IDC
Body
Color
Wire OD
mm (mil)
Product Number
0.6 to 1.5
(23.6 to 59.1)
Black
3S503-S330-B00 PN
Gray
3S503-S530-G00 PN
0.6 to 1.5
(23.6 to 59.1)
Black
3S504-S330-B00 PN
Gray
3S504-S530-G00 PN
Holes for
Stacking posts
Posts for Stacking
Contact
Housing
Insert into housing after
wire termination
Stacked Condition
Dimensions
Dimensions in mm
3.0
6.0
13.0
4.0
3.0
0.9
9.0
3.0
16.0
(23.4)
(23.4)
15.5
15.5
0.9
6.0
(16.7)
3S503-Sx30-x00 PN
(19.7)
3S504-Sx30-x00 PN
4.0
3.0
3M™ Mini Stack Connector
Boardmount Header
3S6xx-62Sx-B00 PP
• Saves 30% more board space in comparison with 3M™ Mini-Clamp
connectors
• Mates with 4 stacked connectors in one action
• Wiremount connector can be unplugged by gripping the center latch
• Fixed tabs prevent lifting and secure fixation of the board during
soldering
Material & Plating
Item
Material
Remarks
Body
PBT resin
UL94V-0
Header pin
Copper alloy
Wiping area: Gold plating over nickel plating
Solder tails: Tin plating over nickel plating
Fixture pin
Copper alloy
Tin plating over nickel plating
PCB Accommodation
Thickness: 1.0 to 1.6mm (39 to 63mil), see recommended hole pattern
Ratings
Item
Rating
Voltage
AC/DC 32V Max.
Current
2.0A MAX.
Temperature
-20 to 85 degree C
Product Outline and Dimensions
Dimensions in mm
Header Pin
Header Pin
Body
Body
Fixture Pin
18.2
9.0
6.0
6.0
9.0
17.8
3S616-62S4-B00 PP
Recommended Hole Pattern
9.00±0.05
(3.1)
3S612-62S3-B00 PP
(4.2)
3.50±0.05
3.00±0.05
(17.8)
15.50±0.05
6.00±0.05
2-1.5±0.05 DIA.
9.00±0.05
3.50±0.05
3.00±0.05
6.00±0.05
(14.8)
(4.2)
12.50±0.05
(3.1)
12-0.9±0.05 DIA.
6.00±0.05
3.00±0.05
6.00±0.05
3.00±0.05
(14.9)
6.0
16.0
3S612-62S3-B00 PP
9.00±0.05
3.0
14.9
14.8
Dimensions in mm
3.8
9.0
13.0
14.9
3.0
2.6
3.0
2.9
3.8
2.9
18.2
2.6
3.0
6.0
Fixture Pin
19.4
16.4
(14.9)
3S616-62S4-B00 PP
16-0.9±0.05 DIA.
2-1.5±0.05 DIA.
3M™ Mini Stack Connector
Dust Cover
3SD0x-S01
• For use when there are less than four sockets. Creates a four-socket
block to plug into the header.
• Prevents debris from getting inside boardmount headers
Material & Plating
Ratings
Item
Material
Remarks
Body
PBT resin
UL94V-0
Item
Rating
Temperature
-20 to 85 degree C
Dimensions
Dimensions in mm
6.0
4.0
13.0
3.0
6.0
0.9
9.0
3.0
4.0
16.0
3.0
15.5
15.5
0.9
3.0
(19.7)
(16.7)
3SD03-S01
Application Example
3SD04-S01
3M™ Mini Stack Connector
Hand Tool
3S900-1x
Product Number
Wire OD Accommodation
mm (mil)
3S900-13
0.6 to 1.0 (24 to 39)
3S900-16
over 1.0 to 1.5 (39 to 59)
Product Outline
Base Plate
Wire Guide
Holder
Handle
Dimensions
Free Condition
160
Dimensions in mm
25
47
228
Regulatory: For regulatory information about these products, visit 3M.com/regs or contact your 3M representative.
Technical Information: The technical information, recommendations and other statements contained in this document are based upon tests or experience that 3M believes are reliable, but the accuracy or completeness of such information is not guaranteed.
Product Use: Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use and performance of a 3M product in a particular
application. Given the variety of factors that can affect the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and determining
whether it is fit for a particular purpose and suitable for user’s method of application.
Warranty, Limited Remedy, and Disclaimer: Unless an additional warranty is specifically stated on the applicable 3M product packaging or product literature, 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY OR CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. If the 3M product does
not conform to this warranty, then the sole and exclusive remedy is, at 3M’s option, replacement of the 3M product or refund of the purchase price.
Limitation of Liability: Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability.
Electronics Materials Solutions Division
3M Center, Building 224-3N-11
St. Paul, MN 55144-1000
1-800-251-8634 phone
651-778-4244
fax
www.3M.com/electronics
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60-5005-0261-6
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